Main Article Content
Abstract
Engine downsizing is considered a strategic idea in fuel economy enhancement as well as reduction. It is defined in the literature as the decrease in engine geometrical dimensions besides its performance being fixed. In this research, the Iranian gasoline-fueled national engine, EF7, has been investigated for 25% downsizing. After introducing the gasoline-fueled and CNG-fueled versions of downsized engines, their performance, besides release rates are studied in detail. A one-dimensional engine simulator coupled with a 3D-CFD model is developed to carry out such an investigation, an experimental test setup is provided to evaluate the accuracy of the provided numerical model, as well. The first version of presented downsized engines, called EF7, is a 3-cylinder engine with the same geometrical characteristics as the base engine, which is equipped with a turbo-charger and dual CVVT technologies. The EF7 is then introduced by fuel shifting to CNG as the second version of downsized engines, and finally, increasing the compression ratio, the EF7 is presented as the third version of studied-downsized engines. The results show almost the same rate of BSFC besides a 3.4% reduction in concentration for EF7, 20.6% fuel economy enhancement, besides 20.8% reduction in the specific release rate for EF7, and 28.8% fuel economy enhancement, besides 25.3% reduction in the specific release rate for EF7 in comparison with the base engine.
Keywords
Article Details
References
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- Namar, M.M., Jahanian, O. and Koten, H., 2022. The Start of Combustion Prediction for Methane-Fueled HCCI Engines: Traditional vs. Machine Learning Methods. Mathematical Problems in Engineering, 2022. https://doi.org/10.1155/2022/4589160
- Hassan, M.H.A., Sher, F., Zarren, G., Suleiman, N., Tahir, A.A. and Snape, C.E., 2020. Kinetic and thermodynamic evaluation of effective combined promoters for CO2 hydrate formation. Journal of Natural Gas Science and Engineering, 78, p.103313. https://doi.org/10.1016/j.jngse.2020.103313
- Namar, M.M., Jahanian, O., Shafaghat, R. and Nikzadfar, K., 2021. Engine Downsizing; Global Approach to Reduce Emissions: A World-Wide Review. HighTech and Innovation Journal, 2(4), pp.384-399. http://dx.doi.org/10.28991/HIJ-2021-02-04-010
- Namar, M.M. and Jahanian, O., 2019. Energy and exergy analysis of a hydrogen-fueled HCCI engine. Journal of Thermal Analysis and Calorimetry, 137(1), pp.205-215. https://doi.org/10.1007/s10973-018-7910-7
- Namar, M.M. and Jahanian, O., 2017. A simple algebraic model for predicting HCCI auto-ignition timing according to control oriented models requirements. Energy Conversion and Management, 154, pp.38-45. https://doi.org/10.1016/j.enconman.2017.10.056
- Jiang, C., Parker, M.C., Butcher, D., Spencer, A., Garner, C.P. and Helie, J., 2019. Comparison of flash boiling resistance of two injector designs and the consequences on downsized gasoline engine emissions. Applied Energy, 254, p.113735. https://doi.org/10.1016/j.apenergy.2019.113735
- Millo, F., Luisi, S., Borean, F. and Stroppiana, A., 2014. Numerical and experimental investigation on combustion characteristics of a spark ignition engine with an early intake valve closing load control. Fuel, 121, pp.298-310. https://doi.org/10.1016/j.fuel.2013.12.047
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- De Bellis, V., 2016. Performance optimization of a spark-ignition turbocharged VVA engine under knock limited operation. Applied energy, 164, pp.162-174. https://doi.org/10.1016/j.apenergy.2015.11.097
- Lang, O., 2004. Turbocharged engine with gasoline direct injection. AutoTechnology, 4(6), pp.56-59. https://doi.org/10.1007/BF03246862
- Patil, C., Varade, S. and Wadkar, S., 2017. A Review of Engine Downsizing and its Effects. International Journal of Current Engineering and Technology. Special Issue-7. http://inpressco.com/category/ijcet
- Merker, G.P., Schwarz, C. and Teichmann, R. eds., 2011. Combustion engines development: mixture formation, combustion, emissions and simulation. Springer Science & Business Media.
- Kuhlbach, K., Mehring, J., Borrmann, D. and Friedfeld, R., 2009. Zylinderkopf mit integriertem Abgaskrümmer für Downsizing-Konzepte. MTZ-Motortechnische Zeitschrift, 70(4), pp.286-293. https://doi.org/10.1007/BF03225480
- Smith, A., 2008. Stroke of genius for gasoline downsizing. Ricardo Q Rev, p.Q3.
- Ricardo, M.B., Apostolos, P. and Yang, M., 2011. Overview of boosting options for future downsized engines. Science China Technological Sciences, 54(2), pp.318-331. https://doi.org/10.1007/s11431-010-4272-1
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- Serrano, J.R., Piqueras, P., De la Morena, J., Gómez-Vilanova, A. and Guilain, S., 2021. Methodological analysis of variable geometry turbine technology impact on the performance of highly downsized spark-ignition engines. Energy, 215, p.119122. https://doi.org/10.1016/j.energy.2020.119122
- Galindo, J., Serrano, J.R., García-Cuevas, L.M. and Medina, N., 2021. Using a CFD analysis of the flow capacity in a twin-entry turbine to develop a simplified physics-based model. Aerospace Science and Technology, 112, p.106623. https://doi.org/10.1016/j.ast.2021.106623
- Wei, H., Shao, A., Hua, J., Zhou, L. and Feng, D., 2018. Effects of applying a Miller cycle with split injection on engine performance and knock resistance in a downsized gasoline engine. Fuel, 214, pp.98-107. https://doi.org/10.1016/j.fuel.2017.11.006
- Tornatore, C., Siano, D., Marchitto, L., Iacobacci, A., Valentino, G. and Bozza, F., 2017. Water Injection: a Technology to Improve Performance and Emissions of Downsized Turbocharged Spark Ignited Engines. SAE International Journal of Engines, 10(2017-24-0062), pp.2319-2329. https://doi.org/10.4271/2017-24-0062
- Corrubia, J.A., Capece, J.M., Cernansky, N.P., Miller, D.L., Durrett, R.P. and Najt, P.M., 2020. RON and MON chemical kinetic modeling derived correlations with ignition delay time for gasoline and octane boosting additives. Combustion and Flame, 219, pp.359-372. https://doi.org/10.1016/j.combustflame.2020.05.002
- Sarabi, M. and Aghdam, E.A., 2020. Experimental analysis of in-cylinder combustion characteristics and exhaust gas emissions of gasoline–natural gas dual-fuel combinations in a SI engine. Journal of Thermal Analysis and Calorimetry, 139(5), pp.3165-3178. https://doi.org/10.1007/s10973-019-08727-2
- Sun, H., Wang, W. and Koo, K.P., 2021. Application of Methanol as a Clean and Efficient Alternative Fuel for Passenger Cars. In Methanol (pp. 265-282). Springer, Singapore. DOI: 10.1007/978-981-16-1224-4_11
- Shen, K., Xu, Z., Chen, H. and Zhang, Z., 2021. Investigation on the EGR effect to further improve fuel economy and emissions effect of Miller cycle turbocharged engine. Energy, 215, p.119116. https://doi.org/10.1016/j.energy.2020.119116
- Stoffels, H., Dunstheimer, J. and Hofmann, C., 2017. Potential of Electric Energy Recuperation by Means of the Turbocharger on a Downsized Gasoline Engine (No. 2017-24-0162). SAE Technical Paper. https://doi.org/10.4271/2017-24-0162.
- Zhao, X., Zhu, Z., Zheng, Z., Yue, Z., Wang, H. and Yao, M., 2021. Effects of flame propagation speed on knocking and knock-limited combustion in a downsized spark ignition engine. Fuel, 293, p.120407. https://doi.org/10.1016/j.fuel.2021.120407
- Gao, J., Yao, A., Zhang, Y., Qu, G., Yao, C., Zhang, S. and Li, D., 2021. Investigation into the Relationship between Super-Knock and Misfires in an SI GDI Engine. Energies, 14(8), p.2099. https://doi.org/10.3390/en14082099
- Kar, A., Huisjen, A., Aradi, A., Reitz, J., Iqbal, A., Haumann, K., Kensler, J., Hardman, K., Mainwaring, R. and Remmert, S., 2020. Assessing the Impact of Lubricant and Fuel Composition on LSPI and Emissions in a Turbocharged Gasoline Direct Injection Engine. SAE International Journal of Advances and Current Practices in Mobility, 2(2020-01-0610), pp.2568-2580. https://doi.org/10.4271/2020-01-0610
- Ju, K., Kim, J. and Park, J., 2021. Numerical prediction of the performance and emission of downsized two-cylinder diesel engine for range extender considering high boosting, heavy exhaust gas recirculation, and advanced injection timing. Fuel, 302, p.121216. https://doi.org/10.1016/j.fuel.2021.121216
- Kar, T., Zhou, Z., Brear, M., Yang, Y., Khosravi, M. and Lacey, J., 2021. A comparative study of directly injected, spark ignition engine performance and emissions with natural gas, gasoline and charge dilution. Fuel, 304, p.121438. https://doi.org/10.1016/j.fuel.2021.121438
- Eggenschwiler, P.D., Schreiber, D. and Schröter, K., 2021. Characterization of the emission of particles larger than 10 nm in the exhaust of modern gasoline and CNG light duty vehicles. Fuel, 291, p.120074. https://doi.org/10.1016/j.fuel.2020.120074
- Melaika, M., Herbillon, G. and Dahlander, P., 2021. Spark ignition engine performance, standard emissions and particulates using GDI, PFI-CNG and DI-CNG systems. Fuel, 293, p.120454. https://doi.org/10.1016/j.fuel.2021.120454
- Streng, S., Wieske, P., Warth, M. and Hall, J., 2016. Monovalent Natural Gas Combustion and Downsizing for Lowest CO2 Emissions. MTZ worldwide, 77(7-8), pp.16-23.
- Kramer, U., Lorenz, T., Hofmann, C., Ruhland, H., Klein, R. and Weber, C., 2017. Methane Number Effect on the Efficiency of a Downsized, Dedicated, High Performance Compressed Natural Gas (CNG) Direct Injection Engine (No. 2017-01-0776). SAE Technical Paper. https://doi.org/10.4271/2017-01-0776
- Kar, T., 2020. A Study of Compressed Natural Gas Fuelling in a Downsized and Boosted, Multi-Cylinder, Direct Injection Spark-Ignition Engine (Doctoral dissertation).
- Dziewiatkowski, M., Szpica, D. and Borawski, A., 2020. Evaluation of impact of combustion engine controller adaptation process on level of exhaust gas emissions in gasoline and compressed natural gas supply process. Engineering for Rural Development, 19, pp.541-548.
- Sahoo, S. and Srivastava, D.K., Effect of injection timing on combustion and IMEP variation of a bi‐fuel compressed natural gas SI engine. Environmental Progress & Sustainable Energy, p.e13694. https://doi.org/10.1002/ep.13694
- Namar, M.M., Jahanian, O., Shafaghat, R. and Nikzadfar, K., 2021. Feasibility Study for Downsizing EF7 Engine, Numerical and Experimental Approach. The Journal of Engine Research, 61(61), pp.73-85. http://engineresearch.ir/article-1-758-en.html
- Namar, M.M., Jahanian, O., Shafaghat, R. and Nikzadfar, K., 2021. Numerical/Experimental Studies on Performance at Low Engine Speeds: A Case study Downsized Iranian National Engine (EF7). International Journal of Engineering, 34(9), pp.2137-2147. DOI: 10.5829/ije.2021.34.09c.11
- Shamekhi Amiri, S. and Jahanian, O., 2015. Investigation on the Effects of Geometrical Specifications of Injection on Performance of a Direct Injection Hydrogen Fueled Engine. The Journal of Engine Research, 37(37), pp.13-24. http://engineresearch.ir/article-1-457-en.html
References
Khallaghi, N., Hanak, D.P. and Manovic, V., 2020. Techno-economic evaluation of near-zero CO2 emission gas-fired power generation technologies: A review. Journal of natural gas science and engineering, 74, p.103095. https://doi.org/10.1016/j.jngse.2019.103095
Namar, M.M., Jahanian, O. and Koten, H., 2022. The Start of Combustion Prediction for Methane-Fueled HCCI Engines: Traditional vs. Machine Learning Methods. Mathematical Problems in Engineering, 2022. https://doi.org/10.1155/2022/4589160
Hassan, M.H.A., Sher, F., Zarren, G., Suleiman, N., Tahir, A.A. and Snape, C.E., 2020. Kinetic and thermodynamic evaluation of effective combined promoters for CO2 hydrate formation. Journal of Natural Gas Science and Engineering, 78, p.103313. https://doi.org/10.1016/j.jngse.2020.103313
Namar, M.M., Jahanian, O., Shafaghat, R. and Nikzadfar, K., 2021. Engine Downsizing; Global Approach to Reduce Emissions: A World-Wide Review. HighTech and Innovation Journal, 2(4), pp.384-399. http://dx.doi.org/10.28991/HIJ-2021-02-04-010
Namar, M.M. and Jahanian, O., 2019. Energy and exergy analysis of a hydrogen-fueled HCCI engine. Journal of Thermal Analysis and Calorimetry, 137(1), pp.205-215. https://doi.org/10.1007/s10973-018-7910-7
Namar, M.M. and Jahanian, O., 2017. A simple algebraic model for predicting HCCI auto-ignition timing according to control oriented models requirements. Energy Conversion and Management, 154, pp.38-45. https://doi.org/10.1016/j.enconman.2017.10.056
Jiang, C., Parker, M.C., Butcher, D., Spencer, A., Garner, C.P. and Helie, J., 2019. Comparison of flash boiling resistance of two injector designs and the consequences on downsized gasoline engine emissions. Applied Energy, 254, p.113735. https://doi.org/10.1016/j.apenergy.2019.113735
Millo, F., Luisi, S., Borean, F. and Stroppiana, A., 2014. Numerical and experimental investigation on combustion characteristics of a spark ignition engine with an early intake valve closing load control. Fuel, 121, pp.298-310. https://doi.org/10.1016/j.fuel.2013.12.047
Ma, J. and Zhao, H., 2015. The modeling and design of a boosted uniflow scavenged direct injection gasoline (BUSDIG) engine (No. 2015-01-1970). SAE Technical Paper. https://doi.org/10.4271/2015-01-1970
De Bellis, V., 2016. Performance optimization of a spark-ignition turbocharged VVA engine under knock limited operation. Applied energy, 164, pp.162-174. https://doi.org/10.1016/j.apenergy.2015.11.097
Lang, O., 2004. Turbocharged engine with gasoline direct injection. AutoTechnology, 4(6), pp.56-59. https://doi.org/10.1007/BF03246862
Patil, C., Varade, S. and Wadkar, S., 2017. A Review of Engine Downsizing and its Effects. International Journal of Current Engineering and Technology. Special Issue-7. http://inpressco.com/category/ijcet
Merker, G.P., Schwarz, C. and Teichmann, R. eds., 2011. Combustion engines development: mixture formation, combustion, emissions and simulation. Springer Science & Business Media.
Kuhlbach, K., Mehring, J., Borrmann, D. and Friedfeld, R., 2009. Zylinderkopf mit integriertem Abgaskrümmer für Downsizing-Konzepte. MTZ-Motortechnische Zeitschrift, 70(4), pp.286-293. https://doi.org/10.1007/BF03225480
Smith, A., 2008. Stroke of genius for gasoline downsizing. Ricardo Q Rev, p.Q3.
Ricardo, M.B., Apostolos, P. and Yang, M., 2011. Overview of boosting options for future downsized engines. Science China Technological Sciences, 54(2), pp.318-331. https://doi.org/10.1007/s11431-010-4272-1
International Energy Agency. Policy pathways: improving the fuel economy of road vehicles – A policy package; 2011. http://www.iea.org/publications/freepublications/publication/PP5_Fuel_Economy_FINAL_WEB_Oct_2012.pdf.
Hu, K. and Chen, Y., 2016. Technological growth of fuel efficiency in european automobile market 1975–2015. Energy Policy, 98, pp.142-148. http://dx.doi.org/10.1016/j.enpol.2016.08.024
Budack, R., Wurms, R., Mendl, G. and Heiduk, T., 2016. The New Audi 2.0-l I4 TFSI Engine. MTZ worldwide, 77(5), pp.16-23. https://doi.org/10.1007/s38313-016-0035-0
Serrano, J.R., Piqueras, P., De la Morena, J., Gómez-Vilanova, A. and Guilain, S., 2021. Methodological analysis of variable geometry turbine technology impact on the performance of highly downsized spark-ignition engines. Energy, 215, p.119122. https://doi.org/10.1016/j.energy.2020.119122
Galindo, J., Serrano, J.R., García-Cuevas, L.M. and Medina, N., 2021. Using a CFD analysis of the flow capacity in a twin-entry turbine to develop a simplified physics-based model. Aerospace Science and Technology, 112, p.106623. https://doi.org/10.1016/j.ast.2021.106623
Wei, H., Shao, A., Hua, J., Zhou, L. and Feng, D., 2018. Effects of applying a Miller cycle with split injection on engine performance and knock resistance in a downsized gasoline engine. Fuel, 214, pp.98-107. https://doi.org/10.1016/j.fuel.2017.11.006
Tornatore, C., Siano, D., Marchitto, L., Iacobacci, A., Valentino, G. and Bozza, F., 2017. Water Injection: a Technology to Improve Performance and Emissions of Downsized Turbocharged Spark Ignited Engines. SAE International Journal of Engines, 10(2017-24-0062), pp.2319-2329. https://doi.org/10.4271/2017-24-0062
Corrubia, J.A., Capece, J.M., Cernansky, N.P., Miller, D.L., Durrett, R.P. and Najt, P.M., 2020. RON and MON chemical kinetic modeling derived correlations with ignition delay time for gasoline and octane boosting additives. Combustion and Flame, 219, pp.359-372. https://doi.org/10.1016/j.combustflame.2020.05.002
Sarabi, M. and Aghdam, E.A., 2020. Experimental analysis of in-cylinder combustion characteristics and exhaust gas emissions of gasoline–natural gas dual-fuel combinations in a SI engine. Journal of Thermal Analysis and Calorimetry, 139(5), pp.3165-3178. https://doi.org/10.1007/s10973-019-08727-2
Sun, H., Wang, W. and Koo, K.P., 2021. Application of Methanol as a Clean and Efficient Alternative Fuel for Passenger Cars. In Methanol (pp. 265-282). Springer, Singapore. DOI: 10.1007/978-981-16-1224-4_11
Shen, K., Xu, Z., Chen, H. and Zhang, Z., 2021. Investigation on the EGR effect to further improve fuel economy and emissions effect of Miller cycle turbocharged engine. Energy, 215, p.119116. https://doi.org/10.1016/j.energy.2020.119116
Stoffels, H., Dunstheimer, J. and Hofmann, C., 2017. Potential of Electric Energy Recuperation by Means of the Turbocharger on a Downsized Gasoline Engine (No. 2017-24-0162). SAE Technical Paper. https://doi.org/10.4271/2017-24-0162.
Zhao, X., Zhu, Z., Zheng, Z., Yue, Z., Wang, H. and Yao, M., 2021. Effects of flame propagation speed on knocking and knock-limited combustion in a downsized spark ignition engine. Fuel, 293, p.120407. https://doi.org/10.1016/j.fuel.2021.120407
Gao, J., Yao, A., Zhang, Y., Qu, G., Yao, C., Zhang, S. and Li, D., 2021. Investigation into the Relationship between Super-Knock and Misfires in an SI GDI Engine. Energies, 14(8), p.2099. https://doi.org/10.3390/en14082099
Kar, A., Huisjen, A., Aradi, A., Reitz, J., Iqbal, A., Haumann, K., Kensler, J., Hardman, K., Mainwaring, R. and Remmert, S., 2020. Assessing the Impact of Lubricant and Fuel Composition on LSPI and Emissions in a Turbocharged Gasoline Direct Injection Engine. SAE International Journal of Advances and Current Practices in Mobility, 2(2020-01-0610), pp.2568-2580. https://doi.org/10.4271/2020-01-0610
Ju, K., Kim, J. and Park, J., 2021. Numerical prediction of the performance and emission of downsized two-cylinder diesel engine for range extender considering high boosting, heavy exhaust gas recirculation, and advanced injection timing. Fuel, 302, p.121216. https://doi.org/10.1016/j.fuel.2021.121216
Kar, T., Zhou, Z., Brear, M., Yang, Y., Khosravi, M. and Lacey, J., 2021. A comparative study of directly injected, spark ignition engine performance and emissions with natural gas, gasoline and charge dilution. Fuel, 304, p.121438. https://doi.org/10.1016/j.fuel.2021.121438
Eggenschwiler, P.D., Schreiber, D. and Schröter, K., 2021. Characterization of the emission of particles larger than 10 nm in the exhaust of modern gasoline and CNG light duty vehicles. Fuel, 291, p.120074. https://doi.org/10.1016/j.fuel.2020.120074
Melaika, M., Herbillon, G. and Dahlander, P., 2021. Spark ignition engine performance, standard emissions and particulates using GDI, PFI-CNG and DI-CNG systems. Fuel, 293, p.120454. https://doi.org/10.1016/j.fuel.2021.120454
Streng, S., Wieske, P., Warth, M. and Hall, J., 2016. Monovalent Natural Gas Combustion and Downsizing for Lowest CO2 Emissions. MTZ worldwide, 77(7-8), pp.16-23.
Kramer, U., Lorenz, T., Hofmann, C., Ruhland, H., Klein, R. and Weber, C., 2017. Methane Number Effect on the Efficiency of a Downsized, Dedicated, High Performance Compressed Natural Gas (CNG) Direct Injection Engine (No. 2017-01-0776). SAE Technical Paper. https://doi.org/10.4271/2017-01-0776
Kar, T., 2020. A Study of Compressed Natural Gas Fuelling in a Downsized and Boosted, Multi-Cylinder, Direct Injection Spark-Ignition Engine (Doctoral dissertation).
Dziewiatkowski, M., Szpica, D. and Borawski, A., 2020. Evaluation of impact of combustion engine controller adaptation process on level of exhaust gas emissions in gasoline and compressed natural gas supply process. Engineering for Rural Development, 19, pp.541-548.
Sahoo, S. and Srivastava, D.K., Effect of injection timing on combustion and IMEP variation of a bi‐fuel compressed natural gas SI engine. Environmental Progress & Sustainable Energy, p.e13694. https://doi.org/10.1002/ep.13694
Namar, M.M., Jahanian, O., Shafaghat, R. and Nikzadfar, K., 2021. Feasibility Study for Downsizing EF7 Engine, Numerical and Experimental Approach. The Journal of Engine Research, 61(61), pp.73-85. http://engineresearch.ir/article-1-758-en.html
Namar, M.M., Jahanian, O., Shafaghat, R. and Nikzadfar, K., 2021. Numerical/Experimental Studies on Performance at Low Engine Speeds: A Case study Downsized Iranian National Engine (EF7). International Journal of Engineering, 34(9), pp.2137-2147. DOI: 10.5829/ije.2021.34.09c.11
Shamekhi Amiri, S. and Jahanian, O., 2015. Investigation on the Effects of Geometrical Specifications of Injection on Performance of a Direct Injection Hydrogen Fueled Engine. The Journal of Engine Research, 37(37), pp.13-24. http://engineresearch.ir/article-1-457-en.html