Main Article Content
Abstract
In response to the technical requirements for real-time quality control in the hot pressing process of intelligent plywood production, this study proposes a real-time process control framework driven by edge AI. This framework employs a three-layer edge intelligence architecture. This work shows a practical and efficient boundary node model application scheme for defect detection with multi-level lightweight strategies. In particular, this work builds a decision level data fusion approach for visual detection data and process parameters based on rules for defect-process parameter association mapping. Experimental results have shown that this designed scheme can efficiently detect defects in an edge computing environment. Additionally, with more multi-source fusion being considered in the site environment, the overall detection efficiency might be improved while maintaining a stable closed-loop control system. After that, quality enhancement for products and efficiency improvement for detection were realized. The results provide a feasible method for utilizing engineering processes for enhanced online quality detection for the plywood hot-pressing process based on practical experiences for intelligence upgrades in wood processing.
Keywords
Article Details
References
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- Xia J., Y. Jeong, and J. Yoon, An automatic machine vision-based algorithm for inspection of hardwood flooring defects during manufacturing. Engineering Applications of Artificial Intelligence, 2023. 123: p. 106268. https://doi.org/10.1016/j.engappai.2023.106268.
- Guo S., et al., Di-cnn: Domain-knowledge-informed convolutional neural network for manufacturing quality prediction. Sensors, 2023. 23(11): p. 5313. https://doi.org/10.3390/s23115313.
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- Elkateb S., et al., Machine learning and IoT–Based predictive maintenance approach for industrial applications. Alexandria Engineering Journal, 2024. 88: p. 298-309. https://doi.org/10.1016/j.aej.2023.12.065.
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- Ramos-Maldonado M., et al., Machine Learning and Industrial Data for Veneer Quality Optimization in Plywood Manufacturing. Processes, 2025. 13(4): p. 1229. https://doi.org/10.3390/pr13041229.
- Atieh A.M., K.O. Cooke, and O. Osiyevskyy, The role of intelligent manufacturing systems in the implementation of Industry 4.0 by small and medium enterprises in developing countries. Engineering Reports, 2023. 5(3): p. e12578. https://doi.org/10.1002/eng2.12578.
References
Olsen T.L. and B. Tomlin, Industry 4.0: Opportunities and challenges for operations management. Manufacturing & Service Operations Management, 2020. 22(1): p. 113-122. https://doi.org/10.1287/msom.2019.0796.
Zheng T., et al., The applications of Industry 4.0 technologies in manufacturing context: a systematic literature review. International journal of production research, 2021. 59(6): p. 1922-1954 https://doi.org/10.1080/00207543.2020.1824085.
Qiu F., et al., A Review on Integrating IoT, IIoT, and Industry 4.0: A Pathway to Smart Manufacturing and Digital Transformation. IET Information Security, 2025. 2025(1): p. 9275962. https://doi.org/10.1049/ise2/9275962.
Xu J., et al., When embodied AI meets Industry 5.0: Human-centered smart manufacturing. IEEE/CAA Journal of Automatica Sinica, 2025. 12(3): p. 485-501. https://doi.org/10.1109/JAS.2025.125327.
Peruzzini M., E. Prati, and M. Pellicciari, A framework to design smart manufacturing systems for Industry 5.0 based on the human-automation symbiosis. International journal of computer integrated manufacturing, 2024. 37(10-11): p. 1426-1443. https://doi.org/10.1080/0951192X.2023.2257634.
Javaid M., et al., An integrated outlook of Cyber–Physical Systems for Industry 4.0: Topical practices, architecture, and applications. Green Technologies and Sustainability, 2023. 1(1): p. 100001. https://doi.org/10.1016/j.grets.2022.100001.
Matana G., et al., Cyber-physical systems as key element to industry 4.0: Characteristics, applications and related technologies. Engineering Management Journal, 2022. DOI: 10.1080/10429247.2022.2106552.
Folgado F.J., et al., Review of Industry 4.0 from the perspective of automation and supervision systems: Definitions, architectures and recent trends. Electronics, 2024. 13(4): p. 782. https://doi.org/10.3390/electronics13040782.
Abadade Y., et al., A comprehensive survey on tinyml. IEEE Access, 2023. 11: p. 96892-96922. https://doi.org/10.1109/ACCESS.2023.3294111.
Capogrosso L., et al., A machine learning-oriented survey on tiny machine learning. IEEE Access, 2024. 12: p. 23406-23426. https://doi.org/ 10.1109/ACCESS.2024.3365349.
Alajlan N.N. and D.M. Ibrahim, TinyML: Enabling of inference deep learning models on ultra-low-power IoT edge devices for AI applications. Micromachines, 2022. 13(6): p. 851. https://doi.org/10.3390/mi13060851.
Jouini O., et al., A survey of machine learning in edge computing: Techniques, frameworks, applications, issues, and research directions. Technologies, 2024. 12(6): p. 81. https://doi.org/10.3390/technologies12060081.
Luo X., et al., Efficient deep learning infrastructures for embedded computing systems: a comprehensive survey and future envision. ACM Transactions on Embedded Computing Systems, 2024. 24(1): p. 1-100. https://doi.org/10.1145/3701728.
Vahabi M. and H. Fotouhi, Federated learning at the edge in Industrial Internet of Things: A review. Sustainable Computing: Informatics and Systems, 2025: p. 101087. https://doi.org/10.1016/j.suscom.2025.101087.
Farooq M.S., et al., A survey on the role of industrial IOT in manufacturing for implementation of smart industry. Sensors, 2023. 23(21): p. 8958. https://doi.org/10.3390/s23218958.
Amin F., et al., Latest advancements and prospects in the next-generation of Internet of Things technologies. PeerJ Computer Science, 2024. 10: p. e2434. https://doi.org/10.7717/peerj-cs.2434.
Josbert N.N., et al., A look into smart factory for Industrial IoT driven by SDN technology: A comprehensive survey of taxonomy, architectures, issues and future research orientations. Journal of King Saud University-Computer and Information Sciences, 2024. 36(5): p. 102069. https://doi.org/10.1016/j.jksuci.2024.102069.
Chen Y., et al., Review of the Current State of Application of Wood Defect Recognition Technology. BioResources, 2023. 18(1). DOI:10.15376/biores.18.1.Chen.
Urbonas A., et al., Automated identification of wood veneer surface defects using faster region-based convolutional neural network with data augmentation and transfer learning. Applied Sciences, 2019. 9(22): p. 4898. https://doi.org/10.3390/app9224898.
Melo A., M.M. Câmara, and J.C. Pinto, Data-driven process monitoring and fault diagnosis: A comprehensive survey. Processes, 2024. 12(2): p. 251. https://doi.org/10.3390/pr12020251
Tsanousa A., et al., A review of multisensor data fusion solutions in smart manufacturing: Systems and trends. Sensors, 2022. 22(5): p. 1734. https://doi.org/10.3390/s22051734.
Hector I. and R. Panjanathan, Predictive maintenance in Industry 4.0: a survey of planning models and machine learning techniques. PeerJ Computer Science, 2024. 10: p. e2016. https://doi.org/10.7717/peerj-cs.2016.
Bekhta P., J. Sedliačik, and N. Bekhta, Effects of selected parameters on the bonding quality and temperature evolution inside plywood during pressing. Polymers, 2020. 12(5): p. 1035. https://doi.org/10.3390/polym12051035.
Caiazzo B., et al., An IoT-based and cloud-assisted AI-driven monitoring platform for smart manufacturing: design architecture and experimental validation. Journal of Manufacturing Technology Management, 2023. 34(4): p. 507-534. https://doi.org/10.1108/JMTM-02-2022-0092.
Ng M., Smart application using MQTT protocol for industrial IoT and retail. Journal of Science & Technology, 2024. 5(1): p. 38-53. https://thesciencebrigade.com/jst/article/view/70.
Ge Y., H. Ji, and X. Liu, Wood surface defect detection based on improved YOLOv8. Signal, Image and Video Processing, 2025. 19(8): p. 663. https://doi.org/10.1007/s11760-025-04226-0.
Ren H., et al., On-device online learning and semantic management of TinyML systems. ACM Transactions on Embedded Computing Systems, 2024. 23(4): p. 1-32. https://doi.org/10.1145/3665278.
Saeed A., et al., Deep learning based approaches for intelligent industrial machinery health management and fault diagnosis in resource-constrained environments. Scientific Reports, 2025. 15(1): p. 1114. https://doi.org/10.1038/s41598-024-79151-2.
Segreto T. and R. Teti, Data quality evaluation for smart multi-sensor process monitoring using data fusion and machine learning algorithms. Production Engineering, 2023. 17(2): p. 197-210. https://doi.org/10.1007/s11740-022-01155-6.
Khdoudi A., et al., A deep-reinforcement-learning-based digital twin for manufacturing process optimization. Systems, 2024. 12(2): p. 38. https://doi.org/10.3390/systems12020038.
Papacharalampopoulos A. and P. Stavropoulos. Manufacturing process optimization via digital twins: definitions and limitations. in International Conference on Flexible Automation and Intelligent Manufacturing. 2022. Springer. https://doi.org/10.1007/978-3-031-18326-3_33.
Hu P., et al., The product quality inspection scheme based on software-defined edge intelligent controller in industrial internet of things. Journal of Cloud Computing, 2023. 12(1): p. 113. https://doi.org/10.1186/s13677-023-00487-7.
Xia J., Y. Jeong, and J. Yoon, An automatic machine vision-based algorithm for inspection of hardwood flooring defects during manufacturing. Engineering Applications of Artificial Intelligence, 2023. 123: p. 106268. https://doi.org/10.1016/j.engappai.2023.106268.
Guo S., et al., Di-cnn: Domain-knowledge-informed convolutional neural network for manufacturing quality prediction. Sensors, 2023. 23(11): p. 5313. https://doi.org/10.3390/s23115313.
Kurkute M.V. and G. Krishnamoorthy, Real-Time IoT Data Analytics for Smart Manufacturing: Leveraging Machine Learning for Predictive Analytics and Process Optimization in Industrial Systems. Journal of Science & Technology, 2024. 5(3): p. 49-89. https://thesciencebrigade.com/jst/article/view/453.
Aniba Y., et al., Digital twin-enabled quality control through deep learning in industry 4.0: a framework for enhancing manufacturing performance. International Journal of Modelling and Simulation, 2024: p. 1-21. https://doi.org/10.1080/02286203.2024.2395899.
Elkateb S., et al., Machine learning and IoT–Based predictive maintenance approach for industrial applications. Alexandria Engineering Journal, 2024. 88: p. 298-309. https://doi.org/10.1016/j.aej.2023.12.065.
Satwaliya D.S., et al. Predictive maintenance using machine learning: A case study in manufacturing management. in 2023 3rd International Conference on Advance Computing and Innovative Technologies in Engineering (ICACITE). 2023. IEEE. https://doi.org/ 10.1109/ICACITE57410.2023.10182962.
Pradeep D., et al. Optimal Predictive Maintenance Technique for Manufacturing Semiconductors using Machine Learning. in 2023 3rd International Conference on Intelligent Communication and Computational Techniques (ICCT). 2023. IEEE. https://doi.org/10.1109/ICCT56969.2023.10075658
Ramos-Maldonado M., et al., Machine Learning and Industrial Data for Veneer Quality Optimization in Plywood Manufacturing. Processes, 2025. 13(4): p. 1229. https://doi.org/10.3390/pr13041229.
Atieh A.M., K.O. Cooke, and O. Osiyevskyy, The role of intelligent manufacturing systems in the implementation of Industry 4.0 by small and medium enterprises in developing countries. Engineering Reports, 2023. 5(3): p. e12578. https://doi.org/10.1002/eng2.12578.